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Free Training Available from Mastercam University – Mastercam – 2012年04月14日

 

It sends us your machine definitions, control definition, post processor, toolpaths and more. This Z2G file will have the same name as your file, and will have the extension.

Learn how you can add efficiency to your freeform optics manufacturing process with PROSurf. Where cutting-edge optics and photonics-based products meet future technologies. A unique marketplace for essential optical components When polishing aspheres using a sub-aperture polishing tool, the most difficult errors to fix are ones located on and around the optical apex, or center of the lens.

Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information. What is a NetHasp? How do I update my Hasp? How do I switch machines? How do I change colors? How do I create a Zip2Go file?

To register an account, follow the steps below: Open your web browser and go to www. On the register page, enter all the necessary information. Make sure to use a valid e-mail address. A validation code will be sent this e-mail in the next step. Once you have successfully created your account, validation instructions will be sent to your e-mail. Follow the instructions in the e-mail to validate your account. You will now be asked to link your account with your Mastercam SIM.

If you have Mastercam X9 or Mastercam simply download the linking program to C:program filesmcamx9 and run the program from there.

Q: How do I activate my software license? Open the new post with your text editor. Update other comments such as the Revision Log as desired. Save the post. Page 9. Open navigation menu. Close suggestions Search Search. User Settings. Skip carousel.

Carousel Previous. Carousel Next. What is Scribd? Explore Ebooks. Bestsellers Editors’ Picks All Ebooks. Explore Audiobooks. Bestsellers Editors’ Picks All audiobooks. Explore Magazines. Editors’ Picks All magazines. Explore Podcasts All podcasts. Difficulty Beginner Intermediate Advanced. Explore Documents. Uploaded by eltklas. Document Information click to expand document information Description: MasterCAM X9 all the needed information for develope your postprocesor. Did you find this document useful?

Is this content inappropriate? Report this Document. Flag for inappropriate content. Download now. Jump to Page. Search inside document. Change Files of type to Router files and select Router Default. Click the New button. The Color button changes to show the new color. From now on, everything you create will be in the new color. Creating a rectangle In this task, you will create a rectangle with its bottom-left corner at X25,Y The rectangle will be mm wide by mm high. Choose Main Menu, Create, Rectangle, 1 point.

Enter for the Width. Enter for the Height. Choose the lower-left Point Placement box as shown in the following picture. Choose OK. Drag the cursor near the point you created earlier until you see a small white square appear around the point. Notice that the cursor “snaps” into position when you come near the point; this is Mastercam’s AutoCursor feature.

Click the mouse button. This positions the rectangle so that its lower left corner is at the coordinates 25, Notice that the rectangle function is still active; every time you click the mouse, you will create another rectangle. Press [Esc] to exit the rectangle function. Note: If you accidentally create more than one rectangle, choose the Undo button from the toolbar.

It will undo the most recent rectangle. Choose the Screen—Fit button on the toolbar so you can see the entire rectangle. You can pan the screen by pressing the arrow keys Left, Right, Up, and Down. Press the arrow keys to try it. Press the [Page Up] and [Page Down] keys to zoom in or out. Your part should look like the following picture.

If you have not created a working folder yet, do so now. Choose Main Menu, File, Save. Save the file as firstpart. Note: It is a good idea to save your file frequently as you work. This way, if you make an error, you can choose File, Get to open a recent version of the file. Make a practice of saving your file every time you successfully complete an exercise. Exercise 3 — Deleting the rectangle and using help The Create Rectangle function has several useful options.

You can learn about them in the online help. In this exercise, you will: Delete the rectangle Use Help to learn about rectangle options Set rectangle options and create a new rectangle Use AutoSave to quickly save your work Delete the rectangle 1. Choose the Delete button on the toolbar. You will see the menu shown in the following picture.

The different options give you different ways of selecting what geometry you want to delete. Tip: To delete a single entity, click on it; you don’ t need to choose anything from the menu. Chain When you click on an entity, Mastercam automatically selects geometry that connects to it like a chain. Window Lets you select several entities by drawng a rectangle or polygon around them. Choose Chain from the menu. Click anywhere on the rectangle.

The whole rectangle highlights, telling you that it is selected. Choose Done. The rectangle is deleted. Choose the Undo button on the toolbar. The rectangle reappears. Tip: Choose the Undelete—Single button to make the rectangle reappear one segment at a time. Choose the Delete button again. This time, instead of choosing Chain from the menu, click on the rectangle. Without chaining, Mastercam only selects one line at a time.

Delete the remaining lines. Using Help to learn about rectangle options 1. Choose Main Menu, Create, Rectangle. You can see the three options on the menu: 1 point, 2 point, and Options. Choose the Help button on the toolbar to learn more about them. The following help screen displays. Every time you choose the Help button while a menu is active, you get a topic about that menu. Read through the topic to learn about the different kinds of rectangle-related shapes you can create.

The help topic also gives you links to instructions for specific procedures and related topics. Close the Help window. Choose this to see the Table of Contents for the entire help system.

Choose this tab to search the index. Choose this tab to search the help system. The currently displayed topic is highlighted. Click on any other topic in the Table of Contents to read about it. You will create a new rectangle with these options. Choose Options from the menu. Select the Corner Fillets—On check box and enter a Radius of Select the Create Center Point check box.

Your dialog box should match the following picture. Choose the button on the title bar of the dialog box and notice how the cursor changes shape. Click on one of the fields in the dialog box and you will see a short description of what it does. This “What’s This” help is available on almost every dialog box in Mastercam. Use it whenever you need a quick explanation of what a dialog box option does or means.

Choose OK to close the dialog box. Choose 1 point from the menu. Enter the values shown in the following picture and choose OK. Move the cursor over the point you created earlier until it is highlighted. Click to place the rectangle.

Press [Esc]. You can see the rounded corners and center point that were automatically added. Using AutoSave to quickly save your work 1. Choose OK to quickly save the file with the same name and in the same location. This will overwrite whatever version is already saved to disk.

Tip: You can choose the Active checkbox and type in a time interval. Mastercam will then automatically save your work at the set times. Choose Yes to confirm the overwrite.

Now that you’ve seen how to get around in Mastercam, you’re ready to create your first part. The next chapter will show you how to use Mastercam’s design features to draft a part from a blueprint. Then, you’ll create a complete operation to machine it.

You will create a basic 2D part and cut it with a contour toolpath. Exercise 1 — Designing the part This exercise introduces you to some basic drawing functions. You will learn the following skills: Creating a new file Creating points, lines, arcs, and fillets Mirroring and rotating lines Trimming lines and arcs The following blueprint shows the part you will create. Choose Main Menu, File, New. Choose Yes when prompted to create a new drawing.

If the current file has had any changes made to it since the last time it was saved, you will be asked whether or not you wish to save it. Choose Yes again if you wish to save it.

Creating construction guides The first step is to create some construction guides to properly locate and orient the drawing. Create the center point of the elbow. Enter the coordinates 75, As soon as you start typing, the numbers will appear in the prompt area. Tip: Press [Enter] after entering the number s in the prompt area. Choose the Screen—Fit button on the toolbar to center the point in the graphics window.

Next, draw the center lines for the two arms. Click on the point to select it as an endpoint. Tip: Pass the cursor over the point. When a square displays, click the mouse button. In the prompt area, enter an angle of 0. Enter a line length of The guide for the horizontal arm appears. Mastercam automatically prompts you to select an endpoint for another polar line.

Click on the same point as in step 5. Enter an angle of Press [F9] to show the construction origin and XY axes. The part should look like the following picture. Press [F9] again to clear the axes from the screen. Drawing the arcs Use arcs to create the curved ends and outside bend of the part. Select the center point for the first arc. Click on the line endpoint at position 1, as shown in the picture to the right. Type the radius of the arc: 16 4. Specify the approximate ending positions of the arc.

Click at position 2 then at position 3. Repeat steps 2 through 4 to create the second and third arcs. Click on points 4, 5, 6 and 7, 8, 9 to create the other arcs. If necessary, choose the Screen—Fit button again to fit the part completely in the screen. It should look like the following picture: Rotating lines to create the arms To create the outside edges of the arms, you will rotate the center line guides you created earlier.

Choose Main Menu, Xform, Rotate. Select the line at position 1. Select the endpoint at position 2. Enter the values shown on the following dialog box and choose OK. Select the line at position 3. Tip: Instead of choosing menu items with the mouse, you can type the shortcut letter. For each item on the menu, the shortcut letter is underlined. Select the line endpoint at position 4.

Whenever you do a Xform operation, Mastercam changes the colors of the original geometry and the new geometry so you can clearly see the results of the operation. Choose the Screen-Clear colors button on the toolbar to return the lines to their original color. Moving the lines to the proper position You’ve created the lines at the proper angle and orientation. Now, you need to move them to the proper position tangent to the arcs.

Select the arc at position 2. Mastercam shows you two possible lines. Click on the bottom line to keep it.

To create the second line, select the line at position 3. Select the arc at position 2 again. Click on the left line to keep it. Click on lines 1 and 2 as shown in the following picture to delete them. Finally, create the other side of the arms by mirroring the lines around the construction guides. Choose Main Menu, Xform, Mirror. Select the line at position 2. Choose Copy and OK from the Mirror dialog box.

Repeat steps 11 through 14 for lines 3 and 4. Clear the screen colors. Creating the fillets Create fillets to join the lines and arcs. You will also see how Mastercam can automatically trim lines to the base of the fillets. Complete the part by deleting the remaining construction guides. Enter the fillet radius: 10 4 2 1 3 Select the line at position 1 and the arc at position 2.

The fillet should look like the following picture. Select the lines and arcs in the order shown in the following picture to create the remaining fillets. The part should look like the following picture when you are done. Trim the last arc to the adjoining lines. Choose Main Menu, Modify, Trim, 3 entities. Select the lines at positions 1 and 2, then the arc at position 3.

Delete the lines at positions 4 and 5. Delete the point at position 6. The completed part should look like the following picture. Save the file as elbow1. Exercise 2 — Creating the contour toolpath This exercise shows you the basic steps for creating a toolpath and posting it to an NC file that can be read by your machine tool.

In this exercise, you will create a contour toolpath. In a contour toolpath, the tool follows the shape of a curve or chain of curves. You will use the part you created in Exercise 1. In this exercise, you will learn the following skills: Creating a contour toolpath Chaining geometry Choosing a tool and setting toolpath parameters Selecting a tool library Using the backplot function to preview a toolpath Posting the toolpath to an NC file A toolpath can have more than one chain.

If necessary, open the file from the previous exercise, elbow1. Choose Main Menu, Toolpaths, Contour. Select the line at position 1 to start the chain. You should see the whole part highlight.

To help you select the right geometry, Mastercam highlights the line when the cursor is close to it. After selecting the line properly, you will see an arrow display as shown in the following picture. Selecting a tool As soon as you finish selecting geometry for the toolpath, Mastercam automatically prompts you to select a tool and enter parameters.

Each toolpath can use only one tool. Mastercam organizes tool definitions into libraries. You can have as many libraries as you wish. In this procedure, you will also learn how to select a different tool library. Mastercam automatically shows you the Tool parameters tab. Right-click in the large white area and choose Get tool from library as shown in the following picture. Right-click in the tool list and choose Change library.

Tip: The arrow indicates the chaining direction. This is the direction the tool will move when you create the toolpath. Select the file MetricST Select the 12 mm HSS high-speed steel flat endmill as shown in the following picture.

The tool appears in the tool display area as shown in the following picture. For this toolpath, you will use the default values for all the Tool parameters, and edit the Contour parameters. Choose the Contour parameters tab. Enter a Retract height of Enter a Feed plane of 2. Enter a Depth of — Make sure your other parameters match the following picture. Rapid straight down to 2 mm above the stock the Feed plane. Because the feed plane is set to 2 mm above the part, the total plunge distance is 12 mm.

Because the compensation is set to Left, the tool will be offset from the part geometry by its radius, 6 mm. When the tool returns to the original starting point, it will rapid to the retract height, since the Rapid retract check box is selected.

Choose OK to generate the toolpath. It should look like the following picture. Note: Remember that the online help has complete descriptions of all the fields, buttons, and options on each dialog box. Backplotting to view the toolpath Mastercam has two functions that you can use to preview toolpaths and operations and catch errors before you create the NC program: Backplot, which gives you a precise view of specific tool movements.

Verify, which gives you a better view of stock removal. This exercise will show you how to backplot your toolpath you will use the Verify function in the next chapter. Choose Operations to open the Operations Manager.

Choose Backplot. Make sure the settings on the Backplot menu match the following picture. Choose Step from the Backplot menu or press [S] repeatedly.

Mastercam will step through the toolpath. You will see a confirmation message when the backplot has finished. You can also preview the tool motion in 3D. Choose the green Gview—Isometric button from the toolbar to look at the part in isometric view.

If necessary, choose the Screen—Fit button to fit the part in the screen. Tip: To change a setting from Y to N, click on the menu option or type the underlined letter.

Press [S] again to backplot through the toolpath. Now you can see the plunge and retract moves clearly. Notice that the rapid moves are in yellow and the feed moves are in light blue. When the backplot is complete, choose OK. Exercise 3 — Making changes to the toolpath This exercise shows you how to make changes to your part or toolpath and automatically regenerate your operation.

In this exercise, you will make the following changes: Edit the toolpath parameters to add entry and exit moves Change the part geometry Switch to a different tool After you’ve made all the changes, you will post the toolpath to an NC file. Plunging directly into the part is not desirable because of the dwell marks left behind at the tool entry spot. In this exercise, you add entry and exit moves to the toolpath to eliminate the dwell marks.

Press [Esc] to return to the Operations Manager. Choose the Parameters icon. For this part, you want to use just arcs, so enter 0 in the Line—Length field in the Entry section to disable line moves.

You will use the default arc dimensions. Choose the button to copy the Entry arc dimensions to the Exit section. Make sure your settings match the following picture. Choose OK twice. When you return to the Operations Manager, you will see a red X as shown in the following picture. Choose the Regen Path button. Choose OK to close the Operations Manager. Choose the green Gview—Top button from the toolbar. The new toolpath should look like the following picture.

You can enter the line length in either of two ways. You can type a percentage of the tool diameter here… …or type the absolute length in here. When you type a number in one field, the other automatically updates. The Arc Radius works the same way. Choose Delete from the toolbar. Choose All, Mask. The Selection Mask dialog box lets you describe which types entities to delete. In the Entities list, choose Arcs. Choose Same as. Select any of the 10 mm fillets.

When you return to the Selection Mask dialog box, you see that all of the fields are filled in with the attributes of the 10 mm fillet. Mastercam will use this mask to select all of the fillets and delete them. Choose Yes at the confirmation prompt. Create 6 mm fillets in all of the gaps. See page 24 if you don’t remember how to create fillets.

Since the fillets are now smaller and the same radius as the tool, you will switch to a smaller tool so you can get smoother tool motion around the fillets. Choose the Tool parameters tab. Right-click in the tool display area and choose Get tool from library. Choose OK again to return to the Operations Manager. Choose Regen Path to regenerate the toolpath with the new tool and new geometry.

The act of making this file called an NC program is called post processing, or posting. When you post a file, Mastercam runs a special program called a post processor that reads your Mastercam file and creates an NC program from it.

Your original Mastercam file isn’t changed. Choose Post. The Operations Manager window should still be open. Select the Save NC file check box, and choose the Edit option. Choose the Ask option this means that it will prompt you for a file name.

If the correct post processor was not used, you could crash your machine tool and cause serious injury or damage. Do NOT assume that the post processor shown in these examples is compatible with your own machine tool. Type in a file name when prompted. If you wish, you can navigate to a different folder; the default is Mcam9MillNc. Choose Save when you are done. Tip: Check your machine tool or control documentation to see what file names are allowed. For example, you might be limited to 8 characters or less.

After you save the file, it will appear in a text-editing window so you can review it or make changes, as shown in the following picture. Post processors are machine- and control-specific. When you installed Mastercam, you selected a default post processor. The current post processor is listed here. If you need to, you can select a different one by choosing Change Post.

Close the NC program window to return to Mastercam. Setting the default tool library The remaining exercises in this tutorial will use tools from the MetricST In this procedure, you will make this the default tool library, so that you do not have to keep selecting it.

Choose Main Menu, Screen, Configure. Choose the Files tab. Choose Tool library in the File usage list.

 
 

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